New tools designed, built and trialled under one roof. From single-impression tools to complex multi-cavity hot runner systems, delivered ready for production.
Kavia Tooling is a Lancashire toolmaker with over two decades of experience designing and manufacturing new injection mould tools for manufacturers across the UK and worldwide.
Every tool is engineered to your exact specification, built in-house and proven on our own moulding machines before it leaves Burnley. You deal directly with the engineers who design and make it.
Design, manufacture and trialling all happen at our Burnley site. No handovers, no finger pointing.
Every tool is trialled in-house, so it performs to specification from the first shot on your floor.
Tools designed for cycle time, part quality and long service life, with full digital records kept.
A clear, structured process that gives you full visibility at every stage.
Your component, volumes, materials and budget reviewed, with design for manufacture advice up front.
A full 3D tool design in Autodesk Inventor Tooling, optimised for performance and manufacture.
Machined and built in-house on modern CNC equipment, to tight tolerances.
Run on our own machines, with first-off samples and dimensional reports.
On time, with sign-off documentation and our engineers on hand.
If anything in your part design will cause problems in the tool, you hear about it before we start cutting steel.
Start a tooling projectEverything a new injection mould tool needs, handled by one specialist team.
Decades of toolmaking knowledge combined with the latest CAD technology.
New tools built in-house to exacting specifications on advanced CNC machinery.
Every tool is proven on our own moulding machines before it leaves us.
Wherever tolerances, repeatability and traceability matter, our tools are made to the same exacting standard.
Precision tools for the automotive supply chain, from interior trim to under-bonnet parts.
Tooling to the tightest tolerances, where failure is not an option.
Tools for device manufacturers with strict regulatory and traceability needs.
Multi-cavity tooling for fine detail and repeatable accuracy at scale.
Cost-effective, high-quality tools for high-volume production.
High-integrity tooling under strict quality management.
Long lead times, communication gaps and quality worries are driving manufacturers to source new tooling closer to home. We make the move straightforward.
Talk to us about reshoringWe design and manufacture new precision injection mould tools. Every stage, from design consultation through manufacture and in-house trialling, is handled under one roof in Burnley.
Single-cavity tools through to complex multi-impression tools, including hot runner systems, auto-unscrewing tools, hydraulic and mechanical moving cores, split cavities, 3D cavities and sprung cores.
Yes. Every tool is trialled and validated in-house before it leaves us, with first-off samples, process settings and dimensional inspection reports.
Yes. We support UK reshoring projects with technical assessment, new tool design and manufacture, validation and production support.
Automotive, aerospace, medical, electronics, consumer goods, defence and industrial manufacturers across the UK and internationally.
Unit 3, Bancroft Road, Burnley, Lancashire, BB10 2RZ. We supply manufacturers across the UK and worldwide.
Developing a new product, scaling production or reshoring from overseas? Tell us about your part and our engineers will come back with advice and a quote.
Unit 3, Bancroft Road, Burnley, BB10 2RZ
Mon to Fri, 8:00am to 5:00pm
One of our engineers will be in touch shortly. For anything urgent, call 01282 332110.