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Our services

Injection mould tool services, under one roof.

High-quality new injection mould tools at a competitive price, delivered on time and ready for production. Every service is carried out in-house at our Burnley facility.

What we do

Five specialisms. One facility.

No subcontracting and no loss of control. One accountable team manages your tooling project from the first brief to production sign-off, backed by over 20 years of experience.

Injection mould tool design in Autodesk Inventor
01

Injection mould tool design

Complete in-house tool design using Autodesk Inventor Tooling, from single-cavity tools to complex multi-impression hot runner systems. Every design is optimised for performance, durability and ease of manufacture.

  • Single and multi-cavity design
  • Hot runner and cold runner systems
  • Auto-unscrewing and moving core tools
  • Split cavities and 3D cavity design
  • Design for manufacture review included
  • Hydraulic and mechanical mechanisms
Tool design
CNC machining of a mould tool component
02

Tool manufacture

Brand-new injection mould tools built in-house on advanced CNC machinery. Continued investment in new machines and 3D design technology means every component is made to the tolerances your part needs.

  • Advanced CNC machining
  • Tight tolerances as standard
  • Prototype and high-volume tooling
  • Full in-house quality inspection
Discuss a new tool
3D tool design and simulation on screen
03

CAD/CAM software solutions

In 2009 Kavia became the first UK company to implement Autodesk Inventor Tooling. We still invest in the latest CAD/CAM technology to design better tools, faster, with fewer surprises.

  • Autodesk Inventor Tooling specialists
  • 3D tool design and simulation
  • Customised software workflows
  • Full digital tooling records
  • Cycle time and waste optimisation
CAD tool design
Precision injection mould tool
04

Plastic component consultation

Good tooling starts with a good part design. Our engineers advise on material selection, geometry, wall thickness, draft angles and tolerances to get the best tooling outcome and the lowest unit cost.

  • Design for manufacture review
  • Material selection advice
  • Wall thickness and draft angles
  • Gate location and parting lines
  • Cost reduction through design
Component consultation
Mould tool trialling at Kavia Tooling
05

Mould trialling and validation

Every tool is trialled on our own moulding machines and validated against your specification before delivery, so it performs from the first shot on your production floor.

  • Full in-house trialling
  • First-off sample production
  • Process parameter optimisation
  • Dimensional inspection reports
  • Production sign-off documentation
Discuss trialling
Our approach

Tooling that keeps production running

How we bring your part to life

We start by understanding your part, your volumes and your goals. Then we design and build a tool to your exact specification, whether you need a single prototype tool or tooling for mass production.

Even complex ideas become reliable, production-ready tools, with one team supporting you at every stage.

Why the right tool makes the difference

Precision tooling is the foundation of consistent plastic parts. A tool designed and built correctly from the start shortens cycle times, cuts scrap and keeps your line running.

Our tools are built to last, holding their accuracy through high-volume production year after year.

Why Kavia

What you can count on

01

All in-house

Every service carried out at our Burnley facility, with full control over quality from start to finish.

02

Deadlines met

Structured project management keeps your tool on schedule and your launch on track.

03

Pioneering technology

First UK company to implement Autodesk Inventor Tooling, and still investing today.

04

A real partner

Direct access to the engineers designing and making your tool, not a sales desk.

Start your project

Ready to discuss your tooling?

Tell us about your part and our engineers will come back to you promptly with advice and a competitive quote.

Get a quote Call 01282 332110
Visit

Unit 3, Bancroft Road, Burnley, BB10 2RZ
Mon to Fri, 8:00am to 5:00pm